Project Title: Development of sustainable technology for production of biomass pellet based fuel and herbal by-product from residue of pruned tea plant: Augmenting rural development.
1. Project Details
Sanction Date: 28-03-2018
Project Category SG
Year 2017-2018
Project Duration 3 Years + 6 Months Extension
BTA : Infrastructure Development
Project Site/ State/ Districts/ Villages Covered: Northeast India
Organization/ Implementation Agency:

National Institute of Technology (NIT), Yupia, Papum Pare, Arunachal Pradesh

Project Partners: S.No. Name Roles & Responsibilities
1.
N/A
Lead Proponent:

Dr. Saikat Kumar Jana

National Institute of Technology (NIT) Yupia, Papum Pare, Arunachal Pradesh

Project Brief Description:

Background Even after 70 years of Independence, the rural India still has a sparse access to clean energy. The dependence on agro biomass and cow dung based fuels is the major source of energy in these places. The health hazards associated with the use of such fuels are well known. The primary victims of such poor quality fuel are the women as they are exposed to the toxic emissions of the frugal ovens. The need of the hour is to provide clean fuel to rural parts. Moreover, if the fuel is made from local resources, then it can be produced economically. In doing so, if any further product is also generated then revenue generation can make the overall process economically viable. Innovation The aim of our innovation was to develop concomitant technology that would produce clean fuel and also some value added product. In tea estates, the tea plants were cultivated and regularly pruned to maintain proper shape of tea bush. In doing so, a lot of biowaste is generated in terms of old leaves, stems etc. these agro-wastes could be a lucrative source of polyphenol and the residues can be converted in biomass pellet. These biomass pellets can be used as clean fuel and the poly phenols can be used as value added products such as preparation of hand sanitizer. The availability of tea based agro residues are in abundance in states like Assam, Arunachal Pradesh and west Bengal. The suitability of such residues as clean fuel can have great impact on the health of the population involved in its cultivation and processing. Moreover, revenue generation opportunity can be created using the byproducts extracted from these agro-residues and further help in social upliftment of them. Development of such innovative biorefinery based technology where many products can be produced from single feedstock can be helpful for rural development and prosperity. The aim of our innovation will be to develop concomitant technology that would produce clean fuel and also some value added product. In tea estates, the tea plants were cultivated and regularly pruned to maintain proper shape of tea bush. In doing so, a lot of biowaste is generated in terms of old leaves, stems etc. these agro-wastes could be a lucrative source of polyphenol and the residues can be converted in biomass pellet. These biomass pellets can be used as clean fuel and the poly phenols can be used as value added products such as preparation of hand sanitizer.

Beneficiaries/ Stakeholders:

The local people of Himalayan region
Companies who can take up the idea and produce biomass pellets and cosmetic products
New entrepreneur who are interested to work based on our project outcome
One well train manpower will be generated from this project

Activity Chart (For 3years) Click Here


2. Financial Details
Total Grants (in Rs.) Rs.48,90,880/- (Rupees Forty Eight Lakh Ninety Thousand Eight Hundred Eighty only)


3. Project Objectives, Deliverables and Monitoring Indicators
Project Objectives Quantifiable Deliverables Monitoring Indicators
    • Optimization of phenolic and antioxidants from pruned Tea plant residues;
• Development of a prototype/pilot scale production model for Bio- pellet; • No. of New Datasets generated;
• Development of value added products such as soaps, sanitizer etc. using extracted phenolic and antioxidants; • Development of commercially viable value added products such as shampoos, sanitizers, etc.; • No of demonstrative models/ Pilot project
• Establishment of market linkages for value added projects • Quantity of residue processed (Kg).
• Optimization of process parameters for bio-pellet production from extracted waste residues; • No. of Stakeholders benefitted (No. of Rural Youth, No. of Women, and Total No. of Beneficiaries);
• Investigation of suitability of bio-pellet as clean alternative fuel or as alternative to coal. • Manual for technology transfer to rural entrepreneurs. • Technology Transfer Manual for Rural Entrepreneurs/ Eco-preneurs; etc.;
• Other Publications and Knowledge Products (Nos.).
S.No. Name Qualification Designation Salary
1. Tathagata Adhikary M.E JRF 25,000/- +HRA
2. Mithilesh Kumar M.Tech Lab Assistant 10,000/-
S.No. Name of Equipment Use of Equipment Cost (in INR)
1. Autoclave reactor (High temperature vessel) Hydrothermal SS316 1,30,000/-
2. Rotary vaccuum Evaporator IKA RV 10 Digital V MVP 10 VC 10 MCi 3 7,30,000/-
3. Pellet machine +Hammer Mill (pulverizer + mixer) KLJ -150 FQ20-200 3 HP 1 PHASE 5,32,000/-
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